Get angry and build robots.

I’ve burnt out two motor controllers, and I’m out of M6 nuts and bolts.

Will have to get..

75mm M6 bolts
Three M12 coach bolts and nylocs
20 or so M6 nylocs
~50cm of M6 studding
Maybe a bar-LED module

Not sure it’ll be a good gear carrier, but it could be a motherfucker of an T-1.

[20/06/2010: Amalgamating old posts from “Dreamwidth Creative Blog” into sci-fi-fox.com to re-purpose DW blog account.]

Camera diagnostics, part 1

Always knew getting the service manual would be a good move.

Dug out the old JVC GR-S707’s. They’re a pair of SVHS-C semi-professional camcorders I picked up off ebay years back. One worked fine, only needing a new microphone muff. This came with me all the way to the USA to do some filming at a convention, and damn near broke my spine in the process.
The other was acquired a couple of years after that and turned out to be actually broken, as opposed to a little temperamental in high humidity. I set it aside as a parts camera, or something to try and fix later. It now may be “later”.

I still haven’t tested the capture rig, but will be in the next few days. I was actually looking for a lens this evening when I dug out the spares/repair cam. I had a couple of ideas though, and tried them out quickly.

The viewfinder displays a heavily distorted and rolling image when filming or on playback. The spares kit included all the proprietary cables, so I tried hooking it up to the capture card. Same result there, only in colour. Very heavy blue distortion.
Noticed however the viewfinder and AV output share the same connector type. May mean I can fit one or the other with a colour viewfinder from a different camera at some point. I think I have an even more elderly camcorder with a colour tube.
Found a tape to test in camera. Noticeably worse playback than on dedicated playback unit.
So here’s the interesting bit: PLAYBACK on the damaged camera works fine. However recording is badly affected.

A/V board eliminated. Viewfinder eliminated. Playback eliminated.

Now, from the diagrams it APPEARS that the viewfinder connects to the CPU board. Probably since on-screen info can be included on the video and the viewfinder separately, so that’s done there.

Pain the bum is a lot of these block diagrams had sections in green, and they were scanned in black and white for the PDF, so large portions are near-illegible grey smears.

Still, that both outputs from the CPU board are effected, including the portions that should be different for each output, says it’s either the CPU board itself, or the CPU board’s trying to fit the on-screen data to corrupted video. And since I can’t see how the CPU could corrupt the video feed as well, we move further down the line.

The overall wiring block diagram has the CPU connect to the THD (no explanation of abbreviations included for PCBs). Schematic diagrams show this to be motor and sensor control for the optics themselves as well as pass-through for video and character data, to the Video board.
The video board seems to have tonnes of lovely little trim-pots, any of which might have gotten out of whack. Two are named “Sync level” and “1H Delayed sig level”, both of which sound to me like they could be the cause of this odd issue. It does seem to be some sort of timing issue, afterall (and maybe more, if the blue tint isn’t an associated effect).

That said, the grip on the camera has always been.. sticky. As in coated with something. It could be something leaked down inside the camera through the zoom controls and onto the PCBs under it, altering component values.

In any case, opening it up and giving it a clean-out would seem in it’s best interests.

Ah, forgot I also bought an original non-PDF copy of the service manual. PCB diagrams are still in greyscale, but in much more detail. Schematics are detailed in colour. Indications of binder-holes though suggest either isn’t (wholly) original itself, or JVC actually sent out service manuals that were photocopied from an original.

Mind you, nice that it even goes into detailing the functions of the pins of each IC used, including part numbers. If I should ever need to make a new CPU board for one of these, it’s nice to know it’s only cost me $300 in processor chips alone. :P

[20/06/2010: Amalgamating old posts from “Dreamwidth Creative Blog” into sci-fi-fox.com to re-purpose DW blog account.]

Tinker tinker..

I wonder why no one makes a toaster with a light sensor so it toasts based on how dark the bread gets.

Found another electric golf caddy today. Lightweight, good frame. Wheels from the larger robot project may fit it. Think I may be able to modify it to carry the UKFur shop, which’ll be handy for getting to Confuzzled.

[20/06/2010: Amalgamating old posts from “Dreamwidth Creative Blog” into sci-fi-fox.com to re-purpose DW blog account.]

Power, lathes, wings

Reprap prototype PSU is done and ready for the stepper controllers to arrive now. All boxed up nicely. If memory serves, it didn’t have a fan when it was in the fax machine, so should be fine in the enclosure. At worse I might have to drill it some extra air holes.
Mains lamp, some (vintage) terminal posts, switch and IEC C14 socket.

Even took the engraver to the front panel to mark out the various terminals and added a couple of ferrite beads to the lines to be on the safe side, and used some cable wrap to keep the wires tidy.

Today I also finally removed the piston and cam off the old compressor pump, and filed down a pully to fit. I’ve hooked this up to the 3rd party headstock from the Black and Decker extruded aluminium wood lathe I found last year. It’s meant to be run by a type of drill they no longer make, so the compressor motor should be easily powerful enough. Currently getting a head speed of about 3200rpm, so it’s currently about twice as fast as it needs to be. Will see about swapping the headstock pully for something larger (I have one, but getting the old one off will be a pain).
It’s not urgent, but it’s sitting around and there’s a friend who should be able to use it once it’s basically working.
Also made a control box for it, currently a simple latching safety power switch (see background of first image) from a broken garden shredder and an old RS project box. If I find a spare suitably rated rheostat I may add a limited speed controller.

Also the sewing for the set of “Navi” wings was mostly done today, but one of the blue plastic rods snapped while trying to flex it into it’s “pocket”.
After some considerable swearing and therapeutic angle-grinder time (see above compressor pump), I will tomorrow attempt to construct a coupler out of clear perspex rod and use it to join the two broken ends, as the stress on them will likely be more than any other repair would take. this may mean purposefully breaking and repairing the opposite wing to match.

[20/06/2010: Amalgamating old posts from “Dreamwidth Creative Blog” into sci-fi-fox.com to re-purpose DW blog account.]

PSU Wiring

Some progress with inventory today, but got a bit sidelined into working on the old fax machine PSU, which puts out 5v and 24v, and should be powerful enough to run the stepper control circuits.

Boxing it up is fairly important, especially if there’s the chance of metal filings wandering around.

Using an old comms relay box of some sort and making a new front panel out of some aluminium plate from some Dell drive tray blanks.

[20/06/2010: Amalgamating old posts from “Dreamwidth Creative Blog” into sci-fi-fox.com to re-purpose DW blog account.]